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Manufacturing Process

A wide range of steel pipe products are manufactured using a streamlined system featuring highly advanced technology and equipment.

Chita Works

Chita Works

West Japan Works£¨Fukuyama£©

West Japan Works£¨Fukuyama£©

East Japan Works£¨Keihin£©

East Japan Works£¨Keihin£©

East Japan Works£¨Chiba£©

East Japan Works£¨Chiba£©

As an international steel making pioneer, ³Ô¹Ï±¬ÁÏ͵ÅÄ boasts two integrated steelworks-East Japan Works, extending over two locations in eastern Japan (Chiba and Keihin), and West Japan Works, over two locations in western Japan (Kurashiki and Fukuyama) - as well as a specialized pipe and tube production mill in central Japan (Chita Works). At these facilities ³Ô¹Ï±¬ÁÏ͵ÅÄ manufactures and ships almost every kind of steel product. Our diverse range of steel pipe products, manufactured using the most advanced technology and state-of-the-art facilities to stringent quality control standards, are proving their capabilities in energy projects across the globe, as well as a broad variety of other applications in the automotive, chemical, industrial machinery, construction and civil engineering, and other industries.

Ironmaking

Ironmaking

Steelmaking

Steelmaking

Rolling and products

Rolling and products
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Small-diameter seamless steel pipe

This small-diameter seamless steel pipe is made by piercing round billets of heated steel and then rolling them in a mandrel mill.

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Medium-diameter seamless steel pipe

This medium-diameter seamless steel pipe is made by piercing round billets of heated steel and then rolling them in a plug mill.

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Forged steel pipe

This steel pipe is made by forming a hoop of steel, heated to a high temperature, into a cylindrical shape and then forcefully welding (forge welding) the two edges together.

Forged steel pipe
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Small-diameter hot-finished
ERW steel pipe (4¡±)

This is high-performance steel pipe (HISTORY steel pipe) equipped with high strength and excellent formability by limiting the addition of alloy elements.

Small-diameter hot-finished<br>ERW steel pipe (4¡±)
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Small-diameter ERW steel pipe (6¡±)

Small-diameter steel pipe can be manufactured with an outside diameter of 28.6 mm to 168.3 mm, enabling supply of optimum steel pipe for specific applications.

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Medium-diameter ERW steel pipe
(Chita Works)

The Chita Works manufactures ERW steel pipe up to 660.4 mm in outside diameter and it has also produce the world¡¯s largest ERW steel pipe for construction, of 700 mm outside diameter.

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Medium-diameter ERW steel pipe
(East Japan Works)

This steel is made by forming hot rolled coil into a tubular shape and then welding with a high-frequency resistance welding (HFW) process. The East Japan Works at Keihin is equipped to manufacture pipe as large as 609.6 mm in outside diameter in this way.

Medium-diameter ERW steel pipe<br>(East Japan Works)
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Spiral steel pipe

This steel pipe is made by forming hot rolled coil into a spiral shape and then welding the seams from inside and outside.

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Bending steel pipe

Also called ¡°plate bending¡± pipe, this pipe is made by gas cutting steel plate, bending the edges of the plate, and then forming into a tube shape by press bending.

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UOE steel pipe

Steel pipe that is formed in two stages from plate - first bent into a ¡°U¡± shape and then into an ¡°O¡± shape - and then seam welded from inside and outside.